
Fire Doors
Fire doors: inspect the whole doorset, fix the actual defect, keep the evidence with the asset.
Fire Rated Systems works on fire and smoke door assemblies across new construction, refurbishment and existing buildings. We inspect, repair, replace and support project delivery — with the leaf, frame, hardware, clearances, seals, tags and surrounding construction considered together rather than as isolated parts.
Start here
What is the problem?
Start with the problem
You do not need to diagnose the door before you contact us. Tell us what has failed, what has changed, or what the inspection report says.
What FRS can take on
- New fire door packages for commercial and industrial projects.
- Inspection of existing fire and smoke doors, item by item.
- Repairs and adjustments where a supported repair path exists.
- Replacement doorsets where repair is not appropriate, or where the evidence cannot support the existing condition.
- Hardware, seals and related components compatible with the doorset evidence.
- Large and specialist doorsets, including sliding and pivot fire doors.
- Exit and egress doors on the path of travel, including the hardware that has to let people out.
- Sole-occupancy unit (SOU) entry doors in apartment and strata buildings.
- Asbestos-containing and suspect fire doors, under our own Class A and Class B licences.
- Asset information, before and after photographs and completion records for every door.
Specialist and large doorsets
Hinged, pivot and sliding fire doors are three different problems. A large sliding fire door involves track, guides, hold-open and release arrangements, floor conditions and clear operating space, and its evidence is specific to that system and that installation.
A pivot fire door hangs on a top and bottom pivot rather than on hinges, which is what lets it carry the weight and width that hinges will not. That changes everything underneath it: the floor has to take a bottom pivot, the closing and latching arrangement is part of the pivot system rather than a closer bolted on afterwards, and the clearances around the leaf come from the pivot manufacturer's tested arrangement. A pivot door is not a hinged door with different hardware, and it cannot be converted into one.
Send the door type, approximate dimensions, the tag or system details if you have them, and photographs of the full opening. We will come back and tell you what we can do with it.
SOU doors
A sole-occupancy unit door — an SOU door — is the front door of an apartment, a hotel room, an office tenancy or an aged-care room, wherever it opens onto a shared corridor or lobby. It is usually a required fire door, and it is the one fire door in the building that somebody is living or working behind.
That is why it is the most-altered door type we see. Self-closers get unhooked or removed because they slam. Security screens, deadlocks, pet doors, smart locks and peepholes get fitted by tradespeople who were never told it was a fire door. It gets painted over, tag and all, every time the corridor is redecorated. Every one of those changes the doorset from the thing that was tested.
For a strata manager the practical position is straightforward: the SOU door is common property in most schemes even though a resident uses it, so the alterations are yours to deal with, and an inspection that lists them is worth more than one that says "fail". We inspect them, record what has been changed on each one, and price the repair or replacement per door rather than per building.
Exit and egress doors
A door on the path of travel to an exit has two jobs that pull against each other. It has to hold fire and smoke back, and it has to let people out without anyone having to think about it. Most of the defects we find sit exactly on that tension — a door held shut by hardware that keeps people out and keeps them in, a self-closer adjusted until the door no longer latches, an exit door wedged open because the closer is too strong, a lock changed by a security contractor who solved a different problem.
FRS installs, inspects, repairs and replaces fire and smoke doors on egress paths, and fits hardware that is compatible with both the doorset evidence and the way the door has to open. Where we find hardware that conflicts with escape, or a door on an exit that will not close and latch, we report it separately and immediately rather than burying it in a schedule. What the door is doing today is a matter of fact, and that is what we record.
Smoke and solid-core doors
A smoke door and a fire door are not the same thing, and a solid-core door is not automatically either. What a particular door is required to do comes from the project documentation and the building's fire and smoke strategy — not from how the door looks or what it is made of.
That distinction matters most when a door is being repaired, modified or replaced, because the components and evidence that suit one requirement may not suit the other. If you are unsure which you have, send the tag, the schedule reference and photographs of the full opening.
Why we ask for the detail before we answer
The answer can change with the wall construction, frame, door leaf, required fire resistance, hardware, seals, opening size, installation method, tested or assessed system, building use, and the modifications made since installation. A photograph gets us part of the way. Send what you have and we will tell you what else we need to give you a straight answer.
Standards and evidence
Required fire doors are addressed through the National Construction Code and the Australian Standards it references. AS 1530.4 is the fire test — the furnace test that produces the result a doorset relies on. AS 1905.1 is the standard for the fire doorset itself: how it is constructed, how it is identified and how it is installed into the surrounding construction. Once the building is occupied, routine inspection and maintenance of fire and smoke doors falls to AS 1851. Smoke doors are their own case again, and what a particular door has to do comes from the project documentation rather than from the door.
The practical consequence of AS 1905.1 is that a fire door is one assembly, not a set of parts. The leaf, the frame, the hardware, the seals, any glazing and the fixing into the wall were tested together and are relied on together. Change one of them and the question is no longer whether the new part is good — it is whether the assembly is still the one the evidence describes. That is why a lock fitted by a security contractor, a closer swapped for a quieter one, or a vision panel cut in after handover turns a working door into a door nobody can support.
It is also why identification matters. A doorset that cannot be traced back to its evidence is not automatically wrong, but it cannot be shown to be right, and on site those amount to the same answer. FRS checks the project requirement and the evidence applying to the actual doorset — the one in the opening, in the condition it is in today — rather than treating a standard number as a substitute for the site condition.

Why it matters
A doorset is the leaf, the frame, the hardware and the wall around it.
Most of the defects that turn up on site are not defects in the leaf. They are hardware that was swapped, a closer that no longer closes the door onto the latch, a frame that has moved, or a hole drilled after handover.
Technical library
Fire door guides.
Can a fire door be repaired?
Sometimes. A repair is only a good answer when the defect is understood and the repair method is supported for the actual doorset and the component involved.
Scott CunninghamCan you install a digital lock or access control on a fire door?
Sometimes, but it depends on the exact doorset, the hardware, how it is fixed, how cables are routed, and how the door is required to close and latch. There is no useful universal yes or no.
Scott CunninghamCan you modify a fire door?
Potentially, but not by assumption. Drilling, cutting, glazing, adding hardware or changing a component can affect the evidence that supports the doorset.
Scott CunninghamDo fire doors need seals?
It depends on the doorset and the project requirement. Different seals do different jobs, and a missing or damaged seal cannot be assessed properly without knowing what the doorset was designed to use.
Scott CunninghamHow do you identify a suspect asbestos fire door?
Age, construction and records can raise suspicion, but appearance alone cannot establish that a door is asbestos-free or asbestos-containing. Do not disturb a suspect leaf to find out.
Scott CunninghamWhat do gaps around a fire door mean?
Clearances matter, but the correct limit is not a number to guess from a photograph. The acceptable condition depends on the applicable doorset evidence, the location around the leaf, and the project requirements.
Scott CunninghamWhat does a fire door tag tell you?
A tag can help identify a fire doorset and connect it to records, but a tag on its own does not prove the current installation is acceptable. The door may have been altered after it was tagged.
Scott CunninghamWhat does AS 1905.1 mean for fire doors?
AS 1530.4 is the fire test. AS 1905.1 is the standard that governs the doorset itself — how a fire-resistant doorset is constructed, identified and installed into the surrounding construction. Once the building is in service, routine inspection and maintenance of fire and smoke doors is AS 1851. The door is not the leaf. It is the leaf, the frame, the hardware, the seals, any glazing and the fixing into the wall, tested together and relied on together.
Scott CunninghamWhat is a fire door and what is a doorset?
A fire door is not only the door leaf. The performance of the opening depends on the complete doorset and on how it is installed in the surrounding construction.
Scott CunninghamWhat records should exist for a fire door?
Good records let the next person identify the asset, understand what was installed or repaired, and see the evidence behind that work. The exact handover package depends on the project and the contract.
Scott CunninghamWhat should a fire door inspection report contain?
A useful report identifies the asset, records what was observed, distinguishes fact from assumption, shows supporting photographs, and gives a next action another person can act on.
Scott CunninghamWhat should you check when a fire door will not close or latch?
Start with what is physically stopping the door. A door that does not reach the closed and latched position needs the cause identified — not the closer simply wound up until it slams.
Scott CunninghamWhen should a fire door be replaced?
Replacement becomes the cleaner option when the existing doorset is too damaged, too altered, or too poorly documented for a supported repair to make technical or commercial sense.
Scott CunninghamQuestions
Frequently asked questions
- Do you work on occupied buildings?
- Yes. We work in hospitals, aged care, transport and industrial facilities where the building keeps operating around us. Access, staging and shutdown windows are planned before the crew arrives.
- Can you tell me if my door is compliant from a photo?
- No, and neither can anyone else. A photograph shows some of the variables and not others. We can tell you what the photo appears to show, what it cannot show, and what evidence would settle the question.
- We have an inspection report with a hundred defects. Where do we start?
- Send us the report. We will work from your existing data to build a staged rectification scope with priorities, rather than pricing every line as if it were equal.
- Do you handle the door and the asbestos, or do we need two contractors?
- Both. We hold Class A and Class B asbestos removal licences, so the material and the doorset are one contractor and one programme rather than two.

Drawings, photos or a defect report in front of you?
Send what you already have. We will tell you what else is needed before the work can be reviewed, priced or booked for site inspection.