Fire Rated Systems
A completed fire-rated enclosure boxed out around a pipe at a ceiling, screw-fixed and sealed

Fire-rated Construction

Fire-rated construction — and the joints, panels and glazing that decide whether it holds.

Overview

This is construction FRS builds rather than a component it fits: bulkheads, shafts, service enclosures, fire-rated walls and barriers, fire-rated glazing, fire-rated access panels, and the joints where one fire-resisting element meets another.

The joints are the part that gets forgotten. A fire-rated wall built to the letter is defeated by an unsealed gap where it meets the slab above, or by an access panel cut into it afterwards by somebody who needed to reach a valve. Those are not finishing items; they are part of the fire-resisting element and they carry their own evidence.

01

Bulkheads, shafts, enclosures and barriers

  • Fire-rated bulkheads around services or structural conditions.
  • Vertical and horizontal service enclosures and shafts.
  • Fire-rated walls and barriers, in new construction and in existing buildings.
  • Board enclosures around ducts or steel where the selected tested system uses that construction.
  • Rectification of existing enclosures — repaired where that stands up, rebuilt where it does not.
02

Fire-rated glazing

Fire-rated glazing is a tested assembly, not a pane of special glass. The glass, the frame, the beads, the gaskets, the fixings and the construction it sits in were tested together, and swapping any one of them for something that looks equivalent leaves you outside the evidence.

Two things decide most jobs. Whether the glazing has to resist radiant heat as well as fire and smoke, which changes what can be used and how close people can be to it; and whether the surrounding wall or partition is the one the glazed assembly was tested into. FRS installs the assembly to its evidence and records what went in, so the next person can tell what they are looking at.

03

Fire-rated access panels

Somebody always needs to reach the valve, the damper or the junction box behind the board. An access panel put into a fire-resisting element has to be a fire-rated assembly supported for that construction — its own frame, its own closing and latching arrangement, its own evidence — and it has to be installed the way that evidence describes.

The panel most likely to be a problem is the one nobody planned. A hole cut into a finished fire-rated enclosure and covered with an ordinary panel is a breach with a lid on it. If you know access will be needed, it is far cheaper to say so before the enclosure is built than to open it afterwards.

04

Fire-rated floors and subfloor voids

A floor separates one storey from the next, and everything true of a fire-rated wall is true of it — except that a floor is walked on, cut into after the fact, and very often has a second floor built on top of it with a void in between. That void is the part people forget. Left open, the space under a raised floor is a clear path between compartments that nobody can see, above a ceiling nobody opens.

FRS works on all of it. Fire-rated subfloor and access-floor panels where the floor itself has to carry a rating. Fire-rated board and panel decking over a service void, a shaft, a pit or an opening in a slab. Barriers built inside a subfloor void so the space under the floor is divided the way the building above it is. And reinstatement — making good a rated floor that has been cored, cut, trenched or opened up by a later trade and never properly closed.

It comes up across every kind of building we work in: data halls, comms rooms, switchrooms and control rooms where the raised floor is part of the design; office fitouts where a tenancy floor has been opened for services; and operating plant and substations where the floor has been cut into for years and nobody has a record of by whom.

What we are asked for most

  • Access and subfloor panels that have to hold a rating, installed to the system the evidence supports rather than to whatever fits the pedestals.
  • Fire-rated decking over voids, pits, shafts and slab openings.
  • Barriers within a subfloor void, so it is compartmented rather than continuous.
  • Reinstatement of a rated floor after coring, trenching or a service change.
  • The record of what was done, where, and what evidence it was built to — because the next trade to lift a floor panel will need it.

If the void under the floor is not on anybody’s drawing, that is the first thing to establish. We would rather open two panels and look than price a floor from a plan of the storey above it.

05

Control, perimeter and curtain-wall joints

A joint is a deliberate gap between two pieces of construction, and a fire-resisting element is only as good as the gaps in it. Three come up constantly. Control and movement joints within a fire-rated wall or floor, which have to be sealed with a system tested for the movement the joint is designed to take. Perimeter joints, the head-of-wall and floor-edge gap where a fire-rated wall meets the slab above or the structure beside it — the most common unsealed condition we find in existing buildings. Curtain-wall perimeter joints, the gap between the floor slab edge and the back of the facade, which is what stops a fire on one floor arriving at the next one through the cavity.

All three move. That is the point of them, and it is why an ordinary fire-stopping detail is not a substitute: the system has to be tested for the joint width, the movement and the orientation, and installed to the depth and compression the evidence states. A joint packed solid so it cannot move has been made worse, not better.

06

Interfaces

Fire-rated construction rarely stands alone. It meets penetration seals, ducts, dampers, transits, structural steel, ceilings and the surrounding walls, and each interface is a place where two sets of evidence have to agree. FRS builds to the interfaces rather than up to them, and raises the ones that are not supported before they are closed up.

07

Why we ask for the detail before we answer

Board type and thickness are only part of the detail. Framing, layer arrangement, fixing centres, joints, corners, access openings, services, penetrations, support, and the wall, floor or ceiling the enclosure connects to can all change whether the proposed construction matches its evidence.

How an enclosure goes together.

  1. A fire collar fitted around a pipe where it passes through the wall, before any enclosure is built

    01 The collar goes on first, at the penetration. Everything after this is built around it.

  2. A steel frame and the first board fixed around the pipe and its collar

    02 Frame set out and the first board fixed. The frame is what holds the board, so it is set to the tested detail rather than to whatever fits.

  3. The board enclosure being closed in around the pipe, with the collar visible inside it

    03 Boxing in. The last board goes on once everything inside has been checked, because after this it is concealed.

  4. The completed board enclosure, screw-fixed and sealed at the ceiling and wall junctions

    04 Complete, screw-fixed and sealed at the junctions. What is inside it is now a record rather than something you can look at.

Questions

Frequently asked questions

Can you build a custom fire-rated bulkhead around several services?
Potentially, but "custom" still needs a supported construction. Send the service layout, dimensions, required fire performance and access requirements.
Can an enclosure include access panels?
Yes, and we supply and install them. The panel has to be a fire-rated assembly supported for that construction, installed the way its evidence describes. What cannot happen is access being cut in later as though the enclosure were ordinary plasterboard — tell us where access is needed before it is built.
Can you repair a damaged fire-rated enclosure?
Often, where the existing system and the damage can be identified. If the original construction cannot be established, the repair may have to be treated as a new supported detail.
Do you do the joints as well, or just the walls?
Both. Control joints, head-of-wall and floor-edge perimeter joints, and curtain-wall perimeter joints are part of the fire-resisting element, not a finishing trade. Send the joint width, the movement it has to take and what is either side of it.
Do you supply the fire-rated glazing, or only install it?
Both, as a tested assembly — glass, frame, beads, gaskets and fixings together. We do not glaze a frame that was not tested with that glass, because the assembly is what carries the evidence.
Do you certify the enclosure?
You get the installation record and the test evidence for everything we built — what went where, the system it was installed to, and the test report behind it. Tell us who has to rely on it and we will make sure it is in the form they need.

Drawings, photos or a defect report in front of you?

Send what you already have. We will tell you what else is needed before the work can be reviewed, priced or booked for site inspection.